Electronics Manufacturing Services (EMS)

Printed Circuit Board Assembly (PCBA)

• Chip on board
• Surface Mount Technology (SMT)
• IR Reflow
• Through-Hole automatic insertion and Dual wave soldering
• BGA, QFP and SOP
• 0201 Component insertion
• Mixed-technology insertion
• IPC workmanship Standard
• On-line programming

Finished Product Assembly

• Plastic housing assembly and ultrasonic welding
• Metal casing assembly and spot welding
• Key-lock and metallic cable assembly
• Motion sensor assembly
• Heat shrinkable, ultrasonic, and heat-sealed assembly

Plastic & Metal packaging

• Plastic injection machines from 75-2000 tons
• Tooling fabrication
• Metal stamping and spring winding
• 4-color offset printing
• 2D Bar code systems
• Clamshell and packaging material production

Testing

• Customized testing programs and fixtures
• Lab view product testing
• In-Circuit Testing (ICT)
• Function verification at board, sub-assembly, and systems levels.
• Stress testing (humidity, temperature, thermal-shock, thermal cycle, burn-in, and drop test)
• RF testing
• Process verification

Manufacturing capacities:

Our subcontractors electronic assembly factories produce around 12 million PCB assemblies + casing annually. Capacity is increasing as factories are acquiring new SMT lines on ongoing basis.  Automatic spray conformal coating process setup is also available. 

Market conditions in next 3-5 years for offshore manufacturing:

The next 3-5 years are promising as more and more OEM manufacturers, are outsourcing a big portion of their production to contract manufacturers.  The OEMs are focusing more on their core products and competencies, marketing, and brand identity.  The trend is towards outsourcing.  See the top 10 reasons for outsourcing here.